Pod Pack Doubles Volume of Business with IQMS

Established in 1996, Pod Pack partners with roasters, distributors, and brokers to identify and provide solutions in the single-serve beverage market. From its start in a 400-square-foot facility located in New Orleans, Pod Pack has expanded to operate in 45,000 square feet in Baton Rouge. 

At the time, the manufacturer relied on fully manual processes to manage its operations, but it soon became clear that this strategy would not scale to meet the company’s future plans. A review of enterprise resource planning ERP solutions led Pod Pack to select the DELMIAWORKS (formerly IQMS) manufacturing ERP system. The DELMIAWORKS manufacturing ERP system provides Pod Pack the real-time insights and automated processes required to ensure quality and compliance, maximize productivity, and provide a superior customer experience.

Because Pod Pack serves the food and beverage (F&B) industry, quality and regulatory compliance are top priorities. The manufacturer is Safe Quality Food (SQF) certified, kosher certified, and participates in regular U.S. Food and Drug Administration (FDA) reviews. Beyond following regulatory rules and opening up to audits from government agencies, Pod Pack also has to comply with requirements and audits from customers.

The traceability features that help Pod Pack manage regulatory audits also helps it to manage inventory. The manufacturer handles consignment products where customers give Pod Pack their coffee and entrust the company to process it correctly. Using DELMIAWORKS, everything that comes in the door gets a label and barcode, which is tracked like a license plate throughout the facility. As a result, Pod Pack managers can tell a customer where anything is within the facility at any time.

“When we tracked inventory using Excel spreadsheets, it would take weeks to reconcile each and every month,” recalled Marion Gray, Pod Pack CFO. “Now we can tell you down to the last hour what's in our inventory, and watch all that inventory movement. It's just light years ahead of where we were before, and it is so much easier to manage what we do day in, day out.”

Return on Investment:

• Doubled the volume of business without doubling headcount
• Recall and traceability reports are generated in minutes
• Hourly inventory updates
• Financial closings reduced from 25 days to 3 days
• Weekly reports on manufacturing production has improved employee performance.

To learn more, visit https://www.iqms.com/erp-success/food-manufacturing-erp-case-study-pod-pack

For the 2020 Distribution and Manufacturing Software Guide:

http://www.software4distributors.com/downloads/2020_Distribution_Manufacturing_Software_Guide_Interactive.pdf?utm_source=DownloadElectronic&utm_medium=Blog&utm_campaign=2020Guide

Visit our website to learn more about the Brown Smith Wallace Advisory Services at http://www.software4distributors.com and to use our Vertical Markets Matrix, visit http://www.software4distributors.com/compare/default.aspx.

Also, read our 2019 Mid-Year Supplements at http://www.software4distributors.com/downloads/2019_Mid_Year_Supplement_Blog.pdf?utm_source=DownloadPDF&utm_medium=Blog&utm_campaign=2019Supp.

Developed through a partnership with Industrial Supply, Contractor Supply Magazine and Brown Smith Wallace Advisory Services, these 12 page Supplement Guides provide valuable, independently researched information. Each Guide details software company information, identifies vertical markets, highlights functions and technology features, new developments to the software package, shows graphs of the user range, basic entry price point, sales channel (how and where the software is sold), along with company contact information. The Supplement Guides provide everything you need to know when beginning your software selection and evaluation process.

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Mar-Bal Manufacturing Stays Strong With IQMS

Mar-Bal operates four manufacturing facilities in North America and a sales office in Shanghai, China. They manufacture thermoset composite products essential to the appliance, electrical distribution, and industrial marketplaces.

Despite the COVID-19 restrictions, Mar-Bal continues production under the guidelines set forth by Ohio Governor Mike DeWine. The Ohio policy, which was one of the first enacted in the US, recognizes the need for critical manufacturers required to continue operation to supply the state and country during these difficult times. Mar-Bal serves multiple industries whose continued operation is necessary to make it through the challenge we all face.

Supply chain fluctuations caused by the pandemic wreak havoc on Mar-Bal’s production scheduling. While they have minimal staff at their administrative headquarters, manufacturing operations are nearly fully staffed with the personnel necessary to produce orders – supervision, production and quality assurance. From their headquarters, despite minimal staff, they are able to centrally process incoming orders using their IQMS DELMIAworks ERP system and EDI (Electronic Data Interchange). These orders automatically update the production schedule and generate work orders to distribute to their widespread manufacturing operations. Remote visibility of orders, inventory, and operations for their personnel who work at home and in-branch locations system has been essential to these continued business operations. The same can be said for forecasting, planning, and scheduling tools that have been critical to their ability to react to rapidly changing conditions.

At Mar-Bal, DELMIAworks manufacturing software has been essential to continued operations during the COVID-19 disruptions.


To read more, visit the IQMS website.

For the 2019 Distribution and Manufacturing Software Guide:

http://www.software4distributors.com/downloads/2019_Distribution_Manufacturing_Software_Guide.pdf?utm_source=DownloadElectronic&utm_medium=Blog&utm_campaign=2019Guide

Visit our website to learn more about the Brown Smith Wallace Advisory Services at http://www.software4distributors.com and to use our Software Features Comparison Wizard, visit http://www.software4distributors.com/compare/default.aspx.

Also, read our 2019 Mid-Year Supplements at http://www.software4distributors.com/downloads/2019_Mid_Year_Supplement_Blog.pdf?utm_source=DownloadPDF&utm_medium=Blog&utm_campaign=2019Supp.

Developed through a partnership with Industrial Supply, Contractor Supply Magazine and Brown Smith Wallace Advisory Services, these 12 page Supplement Guides provide valuable, independently researched information. Each Guide details software company information, identifies vertical markets, highlights functions and technology features, new developments to the software package, shows graphs of the user range, basic entry price point, sales channel (how and where the software is sold), along with company contact information. The Supplement Guides provide everything you need to know when beginning your software selection and evaluation process.

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